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Bulk Bag Unloader on Scales

Filquip designs and supplies Bulk Bag Unloaders with weighing systems to automate the bulk bag unloading process, so the correct weight of product is decanted from the screw conveyor into the next plant process.

When required, the customers plant PLC specifies the weight of product needed and the load cells on the system provide loss in weight feedback to help control the screw conveyor which meters the product from the bulk bag until the correct weight has been decanted into the tank.

  • WAM SBB-HFF-M Bulk Bag Decanter with Monorail or Forklift Fed System
  • Optional 2T Electrical Crane Hoist for the Monorail
  • Optional Bulk Bag Massaging System for improved product flow out of each bulk bag
  • Manual Isolation Slide Gate Valve between the bulk bag unloader and the Screw Conveyor
  • TX SS304 Screw Conveyor,multiple diameters and lengths available.
  • Support Skid Frame in SS304 PFC with integrated Load Cells, Summing Box and Weight Indicator
  • Integrated Control Panel with Local and Remote Operation modes
    Loss in Weight Bulk Bag Unloader

Bulk Bag Unloader on Scales

Filquip Pneumatic Conveying Testing – Brisbane, Australia

Filquip offers trials for Pneumatic Conveying of powders and granules on our trial pneumatic conveyor units that are setup in Brisbane, Australia.

Filquip are specialists in bulk material handling equipment for powders and granules since 1999, we have the experience and expertise needed to solve your material handling requirements.

Mobile Bulk Bag Unloader

Filquip with our partners design, fabricate and supply a range of Mobile Bulk Bag Unloader systems with bag splitters and integrated screw conveyor to decant to products.

The following equipment packages have been designed, supplied and commissioned:

  • Hard wearing bag splitting knife.
  • 1m3 Storage Hopper with Electric Vibrator for product flow.
  • Modular Screw Conveyor (De-mountable for transport or storage).
  • Local control panel, wired ready for use to the motors.
  • Optional Extra: Winch operated bellow with inner and outer chute for dust control.
  • Optional Extra: Integrated Dust Extractor with Fanset for dust control.
  • Optional Extra: Lump breaker for the hopper transition into the screw conveyor.

 

Mobile Bulk Bag Unloader

 

  • Mobile Bulk Bag Splitting Station
  • Mobile Bulk Bag Unloader
  • Bulk Bag Decanter

 

Wacker Mount Vibrators

Filquip is proud to Introduce the new OLI External Electric High Frequency Vibrators for formworks and moulds. This new design allows precast plants to use both Oli and Wacker Quick Release mounts. Wacker Mount Vibrators

The OLI MVE1530 High frequency electric vibrators are used on construction sites and in precast manufacturing plants to obtain high-quality products (exposed concrete), with excellent aesthetic results and weather resistance. The vibration is transmitted to the concrete indirectly through formworks or mould.

The OLI external electric vibrators are characterised by high operating efficiency and ease of installation. Specifically designed cradles reduce the time required for installing and repositioning.

Product Features:

  • Centrifugal vibration force: 1373 kg
  • RPM: 0 – 6000
  • Frequency: 0 – 200Hz
  • Available Voltages: 42V & 240V/415V
  • Weight 11kgs

Product Benefits:

  • Suits the AR Range of Wacker Cradles
  • High Operating Efficiency
  • Cost Effective
  • Premium quality bearings

Wacker Mount Vibrators from OLI datasheet

Dustcotech Filters

Rectangular Dust Collector Replacement FiltersDust Collector Replacement Filter

Filquip offers a range of filter cartridges for almost any collector unit including Dustcotech Filters. Filquip can manufacture filter cartridges to provide a solution to any cartridge filter problem. We pride ourselves on being able to deliver filtration solutions for the dirtiest, stickiest, hottest and nastiest products.

  • Snap ring, Bottom screw-in, Standard plain end, Flanged plain end, Tri-lobe style top cap options available.
  • Metal, Polymer/plastic cap and Moulded base matching pleat bottom cap options available.
  • HEPA filters and HVAC general filters available.

Some of the replacement dust collector filters we manufacture are compatible with:

  • Dustcotech replacement filters.
  • Clyde-Apac replacement filter cartridges.
  • Air Systems dust collector replacement filters.
  • Consonic Dust Filters.
  • Scutti Dust Collector Filters
  • Mix Dust Collector Cartridges.
  • Donaldson Siloair Replacement Cartridges.
  • Unicell Filters.
  • Torrit dust collector replacement filters.
  • Vac Truck Pencil Filters.
  • Portabatch Filters.
  • Trumpf Laser Cutter Filters.
  • Ditch Witch Filters

General enquiries and challenges to find solutions to dust collector and bag house problems are welcomed.

Filquip Replacement Dust Collector Filter Cartridges Range

Container Explosion Panels Australia

Filquip Australia is a proud supplier of Explosion Panels for installation in external walls of containers, electrical switch rooms, fuel cell systems and in BESS (Battery Energy Storage Systems) to relieve over-pressure caused by explosions due to arc flash.

These safety elements are certified and tested to open at the required pressure. They are generally installed on the roof of BESS containers to safely direct the explosion upwards and thus protect property and people.

– Designed single flat in Stainless Steel 304L (Optional SS316 Version)
–  EPDM gasket (Optional Food Grade Gasket)

– Versions for Snow, Hail and Dirt Protection are also available.

Explosion Panels for Transformer Enclosure Container

Container Arc-Flash Explosion Panels Australia

Dense Phase Conveying System for return of Baghouse Dust

Filquip was engaged by a customer to assist with the Design, Supply and Commissioning of a Dense Phase Conveying System to return the dust extracted from a build materials bag filling plant to the product storage silos, saving raw materials costs.

The baghouse unit onsite had a tendency to compact the collected dust into lumps and as such a DLP lump Breaker was included into the supply along with a new Rotary Valve airlock.

The design also included the ability to divert the dust collected into either the Dense Phase Conveyor to return it to the plant raw product storage or the collect it into bulk bags for sales. A Hardox Diverter Valve with Pneumatic actuation was supplied by Filquip to achieve this.

The Filquip equipment supplied included:

  • BARTONE 50 Dense Phase System, 50m Conveying Distance 2m3/hr throughput
  • DLP.035 Lump Breaker, with 3kw Motor
  • Hardox 250mm Diverter Valve, with 24vdc Pneumatic Actuator
  • RV10 Rotary Valve with 1.1kw Motor and Gearbox Combo
  • 350mm Size Pneumatically Actuated Slide Gate Valve.

 

Alumina Bulk Bag Decanter with Weighing System

Filquip has designed and supplied a new Alumina Bulk Bag Decanter with weighing system to automate the bulk bag unloading process for a customer so the correct weight of product is decanted from the screw conveyor on the bulk bag decanter into a mixing tank.

When required, the plant PLC specifes the weight of alumina needed in the mixing tank. The load cells on the system provide loss in weight feedback to help control the screw conveyor which meters out the Alumina from the bulk bag until the correct weight has been decanted into the tank.

The following Filquip equipment package was provided for this system:

  • SBB-HFF-M Bulk Bag Decanter with Monorail and 2T Electrical Crane Hoist
  • Bulk Bag Massaging System for improved product flow out of each bulk bag
  • Manual Isolation Slide Gate Valve between the bulk bag unloader and the Screw Conveyor
  • TX SS304 Screw Conveyor, 150mm Diameter, 3700mm long with 250mm flared and extended inlet cone
  • Support Skid Frame in SS304 PFC with integrated Load Cells, Summing Box and Weight Indicator
  • Integrated Control Panel with Local and Remote Operation modes
Loss in weight bulk bag unloader to screw conveyor    Loss in weight bulk bag unloader design

Sepcom Pig – Pig effluent separator

Filquip supplies a range of Solids-Liquids Separators designed to turn animal waste into a valuable resource. The SEPPIG unit turns pig effluent into a solids odourless organic fertiliser / soil conditioner. While the liquid phase turns into an enriched liquid fertiliser, which can also be used for recirculation in Biogas facilities.

Seppig Pig Waste Compactor

MBH Screw Feeder for Micro Additives Dosing

MBH026 Volumetric Screw Dosing FeederMBH026 Volumetric Micro Additive Dosing Feeder

Filquip is now suppling the WAM MBH Screw Feeder for Micro Additives Dosing.

The MBH screw feeders provide accurate volumetric feeding of powder and granular materials with an entire body manufactured from Stainless Steel 316 for an internal finish that is smooth and hygienic. The MBH Feeders have FDA and ES 1935/2004 food use approval.

The MBH Microbatch Screw Feeder for continuous volumetric feeding of powdery or granular materials consists a horizontally mounted rotating agitator tool, a feeder screw, a feeder pipe enclosing the protruding feeder screw. The MBH Series uses one motor and lubrication free gearbox to drive both the agitator and feed screw.

  • Stainless steel 316 body, Agitator tool and Feeder screw (multiple feed screw types included as standard).
  • Various agitator tool and feeder screw attachments to achieved desired flow rates.
  • Available in Hazardous Zone Rated versions.
  • Multiple standard body sizes with throughputs of up to 6m³ / hr.
  • Integration with a loss in weight system or VSD can provide automated accurate micro dosing of ingredients and chemicals.
  • Minimal clearance between screw flight and feeder pipe for high accuracy.
  • Seamless internal chamber design and transparent access hatch

Open Volumetric Microbatch Feeders Brochure